Aluminum Foil

Aluminum Foil Container/ Tray

    Grade: 3003, 3004, 8006, 8011

     

    Temper: O, H22, H24

     

    Type: Smooth, Wrinkled

Shanghai Metal Corporation is a leading aluminum foil container manufacturer and supplier.


Aluminum foil containers are disposable food-grade trays formed from thin-gauge aluminum foil through precision stamping. These containers serve as versatile packaging and serving solutions for the food service industry, household kitchens, and catering operations. They provide excellent thermal conductivity for even heating, complete barrier protection against light, moisture, and oxygen, and are fully recyclable. Unlike plastic alternatives that contribute to white pollution, aluminum foil containers can be recycled at a rate of over 95%, making them an environmentally responsible choice for food packaging. Available in round, rectangular, and multi-compartment configurations, they are suitable for baking, freezing, reheating, and transporting both hot and cold foods. The only packaging that can withstand extreme temperature changes, aluminum can go from the freezer to the oven to the table, saving time during food preparation.


If you want to know more about our aluminum foil containers, aluminum foil container making machines, or aluminum foil for yogurt lids, please feel free to contact us. We will reply to you within 24 hours.


  • 4.Leak-Resistant & Sturdy Construction: Deep-drawn manufacturing creates seamless container walls that resist leaks, making them ideal for saucy and liquid-based foods during transport and delivery.

    5.Fully Recyclable & Eco-Friendly: Aluminum foil containers are 100% recyclable with a recycling rate exceeding 95%, significantly reducing environmental impact compared to single-use plastic packaging.

    6.Customizable Design: Available in round, rectangular, and multi-compartment formats with customizable dimensions, embossing, printing, and lid options.


Aluminum Foil Container Type 

Type 

Capacity 

Large and medium-sized container

1600ml-9600ml

Disk egg care categories

75mm-455mm

Format box categories (compartmented)

750ml-1030ml

Format box categories (Single compartment)

95ml-1400ml

Matching lid

119mm-533mm

 

Dimension Remarks

Standard container formats include round, rectangular, square, and multi-compartment types. Outer top dimensions range from 120 mm to 526 mm, with container heights from 25 mm to 75 mm. Capacity typically spans 260 ml to 9,600 ml. Foil thickness ranges from 0.03 mm to 0.20 mm depending on container depth and rigidity requirements. Surface finishes include mill finish and color coating; matching lids are available in aluminum foil, paper, or transparent plastic. Custom dimensions, embossing, and logo printing are available upon request. Dimensional tolerance: ±3 mm for standard grades, ±1 mm or better for precision-formed containers.

 

Production Process Flow

Aluminum foil jumbo roll uncoiling → Food-grade lubrication → Servo-controlled feeding → Cold stamping and forming (40–80 T pressure, 1–2 s per stroke) → Blanking and scrap collection → Edge trimming and rim curling → Quality inspection → Automatic stacking → Packaging

Standard Packaging

Finished containers are packed in export cartons or placed on fumigated wooden pallets for international shipment. The packaging is designed to protect products from damage during storage and transportation, with clear labels tagged on the outside for easy identification of product ID and quality information.

 

Shipping

We support FCL and LCL sea freight, air freight, and express delivery depending on order quantity and destination. Available trade terms include EXW, FOB, and CIF. Loading port: Qingdao or Shanghai. Payment terms: TT or LC.


Lead Time

Samples: 3–7 working days

Standard orders: 15–25 working days

Customized orders: 25–40 working days


Q1: What is drop stitch fabric and how does it work?

A: Drop stitch fabric is a three‑dimensional textile made of two layers of high‑strength base fabric connected by thousands of evenly spaced yarns (the “drop stitches”). When the fabric is coated with an airtight material (PVC or TPU) and inflated, these yarns become taut, holding the two layers parallel. This creates a rigid, flat surface that can support heavy loads while remaining lightweight and deflatable for storage.

 

Q2: What thicknesses and widths are typically available?

A: Standard drop stitch heights range from 3.5 cm to 30 cm, with popular options like 8 cm, 10 cm, 15 cm, and 20 cm. Widths are available in 1.55 m, 1.68 m, 1.85 m, and 2.0 m. Custom heights and widths can also be produced upon request.

 

Q3: How should drop stitch fabric products be stored and maintained?

A: Store inflated products in a cool, dry place away from direct sunlight and sharp objects. For long‑term storage, deflate the product, roll it loosely, and keep it in a protective bag. Clean with mild soap and fresh water; avoid harsh solvents. Regularly check the air valve and coating for signs of wear or damage.

 

Q4: Can drop stitch fabric be customized in color, coating, or yarn type?

A: Yes. We offer custom colours, surface patterns (dot, straight, or wood‑grain), and optional coatings (PVC or TPU) with different thicknesses. Yarn denier can also be upgraded, e.g., from 500D to 1000D for higher tensile strength. Minimum order quantities and lead times apply for custom requests.

 

Q5: What drop stitch height and pressure are recommended for inflatable stand‑up paddle boards (SUPs)?

A: For SUPs, a 15 cm drop stitch height with 500D base fabric is the most common choice, offering a good balance of rigidity, buoyancy, and weight. Recommended working pressure is 15 PSI, with a maximum of 30 PSI. This combination provides a stiff, flat board surface that performs like a hard board while remaining portable.

 

Q6: What specifications are critical for drop stitch fabric used in inflatable boat floors (air decks) in marine environments?

A: For marine use, we recommend using 1000D high‑tenacity yarn for both the base and the drop stitches, combined with a heavy‑duty PVC coating that resists saltwater, UV rays, and abrasion. A drop stitch height of 8–15 cm is typical, depending on the boat size. The fabric should also have a high bonding strength (≥150 N/5cm) to prevent delamination under repeated flexing and wave impact.

 

Q7: How do I choose the right drop stitch fabric for gymnastics mats that need both shock absorption and stability?

A: For gymnastics mats and air tracks, a height of 10–20 cm is generally used – taller heights (e.g., 20 cm) provide softer landings for high‑impact routines, while shorter heights (10 cm) offer more stability for yoga or balance training. A 500D–1000D base fabric with a matte PVC coating ensures good grip and durability. The recommended pressure is usually 8–12 PSI; lower pressure increases cushioning, while higher pressure gives a firmer surface for tumbling.

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